Basement build update: stud walls and underslab plumbing with a surprise

Given a deadline of Christmas to finish the build, each free night or day needs to be spent on the basement.  However, Kim had other plans for me last week.  She decided to get Macie's toddler room set up and finished.  This room is across from the nursery.  Here are some pictures of the room before (actually we don't have a any good before picture but you can see that every room in the house looked like this below with oak trim and beige walls:

 Actual room before with junk in the middle:

Kim fell in love with a bedding set from pottery barn kids and designed the room around it.  We ended up choosing 4' bead board wainscoting with a sky blue paint color above.

The first thing I did was paint the oak trim white as I have in every other room we touched.  I also replaced the bedroom door with a solid core six panel mdf door.  The oak veneer closet doors were also changed out to hollow core six panel doors.  I also replaced all the tan receptacles and covers with white ones.

Here are some progress photos:

Completed pics:

Kim found the tree on etsy I believe along with the chalk board owl cling.  Kim and her mom also mad the awesome window treatments with items from Michaels or Jo Annes.

The wainscoting was very easy to install.  We bought 4x8 sheets of the board at Home Depot and had them cut the sheets in half.  To tack the panels in place we used white panel board nails and liquid nails adhesive.  Honestly the adhesive was worthless.  Once the boards were in place we painted them and used a nail gun to install the top rail and base.  Total cost for the bead board was about $120.  In the end I think it turned out great.  Kim and her mom did a great job decorating.

Back to the basement.  It's been a few weeks since I have posted progress photos.  I have been focusing on the rough in plumbing for the bathroom and finishing the metal stud walls.  Plumbing photos:

As you can see in the first photo we (Kevin and I) thought the existing drain went one way but realized after about 45 mins of labor it went another direction.  The top photo shows the trench for the shower drain on the left.  The middle picture shows the trench for the toilet and vent.  The bottom picture shows the corner where the vanity will sit.  We used a circular saw with a diamond blade to score the concrete.    Since the saw made too much dust we ended up just using an 8lb sledge to break up the concrete.  The lines aren't as pretty or straight but I figure the flooring will cover up the patched concrete slab. A smaller hammer was used to break up the concrete near the pipe.  We used 5 gallon buckets to remove the broken up material from the basement. 
Planned fixtures:

  I found the shower glass and base at overstock.com and the vanity/mirror was bought at home depot.  I still have not decided on flooring or shower tile materials.  I'm leaning towards cork flooring and glass tile for the shower.

Okay back to the progress:
I have finished all the steel stud walls with the exception of two bathroom walls.  I have not fastened all the studs to the track yet either.  I have also begun installing the wood framing where the doors will go.  I ended up buying solid pre-hung MDF 6 panel doors from Home Depot when they were on sale for the same price as hollow pre-hung doors.

Framing around the mechanicals.

 Future bedroom closet - still need to install the closet studs.

 bedroom/ play area

 hall way to bathroom (on left) and laundry room

You can finally start making out the different areas of the basement.  The last picture shows the stair nook outline.  In the next couple of weeks I would like to complete the actual plumbing rough in, patch the concrete slab, finish all the steel studs, and paint the ceiling grey.  Lots to do!!!! Thanks for reading.

Basement build update - insulation and wall studs

Well let's just say little Macie aka the Macinator is army crawling around like a maniac lately.  This is not at all conducive to finishing a basement.  Anytime Kim is around I try to get down to the basement to keep working.  I was probably able to work about 15 hours during the last week.  I think I made some good progress:

Insulation.  I ended up going with 1" rigid foam insulation.  The R value is 6.5.  I bought 4'x8' sheets of the insulation at Home Depot.  The sheets are easy to cut using a utility knife and a straight edge.  I began adhering the insulation to the block wall with construction adhesive but stopped using it since the studs would eventually holding the sheets in place.  After all the sheets were in place I taped the seems with tyvek tape.

Here are some pictures of the insulation:

 Stud installation:

I ended up going with metal studs for a few reasons.  They are lighter to lug around, easier to cut, and cleaner to cut in the basement than wood.  I ended up getting the studs into the basement through the egress window.  Too bad its not big enough to get dry wall through.  I am using 2-1/2" studs and tracks for the exterior walls and 3-5/8" studs and tracks for the interior walls (all 25 gauge steel).  To attach the track to the concrete floor I used a hammer drill and 1/4" x 1-1/4" tapcons.  To attach the studs to the track I used #8 x 1/2" metal screws.  


Here are some pictures of the exterior wall progress:

One thing Macie does like to do is go to Home Depot and Lowes.  This week we were able to buy the toilet, vanity, faucet, and mirror for the bathroom.  During the next week I hope to complete the walls with the exception of the bathroom walls.  The bathroom walls will have to wait until I break up the concrete and install the rough plumbing.  Fun Stuff.  Thanks for reading.

Our basement build plan

With the mounds of toys piling up around the house.  Kim and I figured it was time to add some more living space to the house.  The most logical thing to do is finish the basement to add about 400 SF.  The following is our plan.  After researching lots of different basement designs we have borrowed ideas from many of them:

The layout:
Click here to see a sketch of the planned layout.  You may have to turn your head because I couldn't figure out how to rotate the sketch.

Here are a few pics we are using for inspiration:

Stair nook - it will be a nice little place for Macie to hang out.

Since the ceiling height in the basement is less that 8 ft we are not going to finish the ceiling with drywall instead we are going for the loft look as shown here:

These bunk beds would be pretty cool too but we don't have the room:

Here are the before pictures of our basement:

The goal is to have this build done by Christmas so family members can stay here.  I plan to update the build blog each week.  Week one consists of installing rigid insulation on the exterior walls.

Thanks for reading

Installing an egress window in the basement

It's been almost a year since I've posted here.  Let's just say the new addition to the family has kept me busy.  That doesn't mean I haven't had time to continue renovation projects.  Kim has always wanted to finish the basement.  It's a decent space for added living space.  When the builder built the house I'm assuming finishing the basement was an after thought because they put the HVAC and mechanicals smack in the middle of the house.  Even though this may make sense for efficiency and ease of installation it does not help when designing a finished basement.

Since the main purpose for finishing the space is to provide a play room for Macie the fist thing I wanted to do was put an egress window in.  Just in case a fire or something prevented us from using the steps we could exit through the egress window.

Last fall I noticed someone in our neighborhood had one installed.  I stopped by his house and chatted with him for about a half hour.  He told me everything the contractor did and how happy he was with it.  His looked pretty industrial - metal retaining well and safety grate covered by a plastic lid.  Here is one similar I found online:

I wasn't a huge fan of the look.  After talking to him for a while I finally asked him the million dollar question.  How much did it cost?  He told me $3000.  I almost laughed out loud but caught myself.  The first thing I though was maybe I need to go into business installing these things.  Since I'm way to cheap to pay someone that absurd of an amount for a day's worth of labor I decided to do it myself.

Here's how I did it.

First step - call OUPS to mark all my underground Utilities.

As you can see I had no choice but to install the window to the right because the left window was blocked by our gas service.

Step 2:  Dig out well.  I recruited a couple buddies to a free workout.  It took us about 3 hours to get the entire well excavated and hauled off via wheel barrow.

The final size was 3.5' wide by 3' by 3' deep.
Step 3:  Gather materials and Cut wall.
In planning I knew I wanted to find a window that fit to the width of the existing small window.  Home Depot had Anderson casement windows that fit perfectly.  I had the option of either 28"x40" or 28"x48".  To reduce the amount of excavating I had to do I chose the 40" model($250).  This put me below the 44" requirement on the inside of the basement.  In Ohio, if the sill of the window is above 44" from the basement floor, the window is out of code.  I also had to buy 2"x8" treated lumber to frame the window ($20).  Some miscellaneous items I needed consisted of masonry/wood screws, spray foam insulation, construction adhesive, fast setting concrete, silicon caulk, acrylic caulk, and finish coat stucco ($60).  Luckily I was able to borrow a nearly new Stihl cut off saw from a Contractor on my job site.  They kept telling me how awesome it was because it had an electronically controlled fuel injector.

The first thing I did was used a straight edge and transferred the edge of the existing window down to the new sill using chalk.  I then repeated the process on the inside of the basement using a marker.

You can see that I also taped a plastic sheet to the ceiling joists to try and control the enormous amount of dust resulting from the saw.  The dust was smarter than the sheet and found it's way through the space between the joists.  With everything laid out I began cutting the block.

Even though the saw cut through the block like butter it took me about an hour to make the cuts.  It was so dusty and hot my safety glasses kept getting fogged up and it was also awkward holding the saw for the sill cuts.  The dust on the inside of the basement set off the smoke alarms multiple times and I definitely had to change my furnace filter after I was done.  After the cut was complete I used a large hammer to knock out the block wall.

I don't have any photos of the next few steps which included placing concrete in the open blocks along the bottom of the window.  Prior to placing the concrete I cut the 2x8s to size and made sure the fit nice and tight.  After the concrete began to set, I placed the bottom board and used 3.5" screws to basically anchor the board to the concrete.  Next I screwed the header board to the existing 2x4 blocking that runs along the top of the entire block wall (since the joist run parallel to the window I did not have to install a special header for structural support).  Next I screwed the jamb boards to the header and sill boards.  I was able to use shims to make sure they were plumb.  After checking to make sure everything was square and level, I checked to make sure the window fit in the opening.  I planned to have about a 1/2" gap but for some reason I only had about an 1/8".  Luckily once I set the window in place it did not need much shimming.  Finally I placed a bead of silicon caulk along the inside of the window flashing and attached the window to the wood frame using galvanized screws.

Some final steps included placing silicon over every screw head, installing spray foam in the gaps between the existing block and the wood frame, and finally caulking all other gaps that existed between the window and wood frame.
The following weekend I made a trip to Lowe's and found all their landscaping block to be 20% off!!  So for a little over $100 I was able to purchase all the retaining wall block I needed.  I ended up buying the 12"x8"x4" blocks.  To save additional money I turned them on their side.  Since the soils were very clayey the wall really wasn't structurally retaining anything so I felt comfortable turning them on their side.  Between every course of block I placed a 1/4" bead of construction adhesive to hold the wall together.  After the wall was installed the final step was to stucco and paint.  I used the final coat stucco bag mix made by quickcrete.  I have used it on other areas of the house that needed repairs.  It is very easy to work with but I still haven't been able to come close to matching the texture originally placed when the house was built.  I also placed 3 bags of small stone at the bottom to catch any water that may gather at the bottom of the well.  The stone is about 6" deep.  Here are pictures of the final product.

I spent probably 12 hours of labor and about $500 on materials.  Overall I am very happy with how it turned out.  Actually much easier then I expected.  In about a week or two I plan to begin the basement finishing so I will post my before pictures and describe the plan for the basement.

Thanks for reading!!!